Process mapping is a method to visualize and understand manufacturing processes, similar to a flowchart. It helps identify inefficiencies and delays in the workflow. For example, it can pinpoint the source of delays in an assembly line.
In manufacturing, operators, inspectors, engineers, and systems measure characteristics to ensure product quality. This data helps monitor real-time processes, tracking performance indicators like cycle time, throughput, and efficiency.
Process capability measures, such as Cpk and Ppk, measure how well your process is performing relative to your customer’s specifications. Let’s review some capability analysis basics and then delve into another capability estimate.
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Globalization and digitalization have intensified competition in manufacturing. Some companies are using Bayesian hypothesis testing to optimize processes and make informed decisions. For example, a production manager could use it to improve the engine-cylinder-head-machining process.
Reliability analysis helps manufacturers predict and prevent product failures, improving overall quality and performance through systematic assessment and data-driven improvements.
DOE is a method that helps manufacturers improve processes by understanding the relationship between factors and the output. It involves defining the problem, selecting the right design, conducting the experiment, analyzing the results, and implementing changes.
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