In today’s highly competitive business environment, achieving operational excellence and maintaining exacting quality standards is crucial for success. One of the most effective ways an organization can demonstrate its commitment to system improvement practices is having a robust business management system. This can be achieved through applying the principles of quality, environmental, health, and safety practices and achieving ISO (International Organization for Standardization) certification. The certification process ensures a company that becomes registered to an ISO-based management system adheres to internationally recognized standards, enhancing its reputation and operational effectiveness and efficiency. ISO certification involves a series of steps designed to ensure an organization’s processes, products, and/or services meet specific internationally recognized standards. These ISO standards cover various aspects of business or organizational operations and can include quality management, environmental management, information security management, and occupational health and safety management systems.
Navigating the complex path to ISO certification can be challenging. Many organizations find significant value in enlisting the help of outside ISO consultants who support various businesses and industries with these ISO-based standards, utilizing this experienced resource to drive the system’s implementation alongside an internal team or seeking an a la carte approach with a consulting firm to support key aspects in the process toward achieving certification. An organization may use outside consultant support for determining the current gaps against the ISO standard, support system development, plan, complete readiness internal auditing, and employee ISO standard’s training. This article reviews the ISO certification process and highlights the different considerations and approaches to achieve your certification goal.
The ISO Certification Process
1. Preparation and Planning
The ISO certification journey begins with thorough preparation and planning. Organizations must first decide which ISO standard(s) are relevant to their operations. Common standards include ISO 9001 (Quality Management), ISO 14001 (Environmental Management), and ISO 45001 (Occupational Health & Safety) to name a few. There are also industry-specific versions of the various ISO standards. Examples include: IATF 16949 for automotive segment, AS9100D for aerospace, defense, and space segment, RC14001 for chemical industry segment.
Key Steps:
- Identify the applicable ISO standard(s): Determine which standard(s) aligns with your organization’s goals and industry requirements.
- Establish a project team: Form a team responsible for overseeing and implementing the organization’s ISO based policies, procedures, and processes to meet the certification process.
- Enlist support: Review your internal resources, consider a consulting firm as applicable to your needs, and begin to look at ISO registrars to provide third party certification.
- Develop a project plan: Create a detailed plan outlining the steps, timeline, and resources needed for certification.
2. Gap Analysis
A gap analysis is conducted to compare the organization’s current practices with the requirements of the chosen ISO standard(s). This analysis helps identify areas that need improvement.
Key Steps:
- Review existing processes: Examine current procedures and documentation.
- Identify gaps: Highlight discrepancies between current practices and ISO requirements.
- Develop an action plan: Create a plan to address identified gaps and implement necessary changes. Set timelines, deliverable expectations, identify key processes and the required team to support the initiative.
- Management commitment: Demonstrate management commitment and involvement through upper management’s communication of project objectives to the team.
3. Documentation, Implementation and Training
Documentation is a critical component of the ISO certification process. Organizations must create and maintain detailed records of their processes and procedures.
This is also an opportunity to capture legacy knowledge of long-term employees and identify strengths of employees that have been with the company for years. Also providing the opportunity to review actual working practices while simultaneously ensuring alignment and understanding of the business goals and objectives.
Key Steps:
- Develop documentation: Create ISO-based management system manuals, procedures, work instructions, and records that comply with ISO standards.
- Implement changes: Put new processes and procedures into practice, ensuring alignment with ISO requirements. This is an opportunity to identify, review, edit, and streamline existing documentation and integrate the documentation with existing systems and/or various standards that you may apply.
- Train employees: Conduct training sessions to ensure all staff members understand new processes and their roles in achieving and maintaining compliance. Review training needs to include general understanding of ISO standard requirements, internal auditor education, development of problem-solving skills, or discussion of industry tools such as APQP, PPAP, FMEA, 8D, FOD, ESD etc. as applicable to your company’s needs. This training fosters a culture of quality and continual improvement within the organization.
4. Internal Audit and Management Review
An internal audit is conducted to assess the effectiveness of the implemented processes and ensure they meet ISO standards. This audit helps identify any areas of non-conformity to be addressed before the external audit.
Key Steps:
- Conduct the audit: Evaluate the organization’s processes and documentation.
- Identify non-conformities: Highlight areas that do not meet ISO standards.
- Implement corrective actions: Address non-conformities and make necessary improvements.
- Facilitate management review meeting (MRM): Conduct a formal, structured review session where an organization’s top management evaluates and records the results of its overall management system review. MRMs consider process metrics results, completion of internal audits, customer satisfaction and complaints, and system improvements. MRMs are a critical part of an ISO certified management system and are held at defined frequency but at least annually.
5. Certification Audit
The certification audit is conducted by an accredited external certification body. This audit verifies that the organization’s processes comply with the chosen ISO standard(s).
Key Steps:
- Prepare for the audit: Ensure all documentation is complete and processes are fully implemented.
- Undergo the audit: External auditors evaluate the organization’s compliance with ISO standards. This typically entails a Stage I Readiness Audit and a Stage II Registration Audit.
- Address findings: If any non-conformities are identified, the organization takes corrective action, and a follow-up is performed, if necessary.
6. Certification and Beyond
Once the organization successfully passes the certification audit, ISO certification is awarded. However, the journey does not end there. Maintaining ISO certification requires ongoing commitment to the appropriate ISO standard as well as continual improvement.
Key Steps:
- Maintain documentation: Keep all records and documentation up to date.
- Conduct regular internal audits: Periodically assess compliance with ISO standards. Develop and maintain your audit plan and conduct a minimum of one full internal audit annually. You can utilize a consultant to support your on-going audit requirements or train your team internally to support this key requirement.
- Continual improvement: Continually seek ways to improve processes and maintain high standards. Review aspects of ISO process when conducting your regular business meetings and reviews, ensuring you have conducted a minimum of one management review meeting annually.
ISO certification is a powerful tool for organizations seeking to improve their systems, efficiency, and marketability. The certification process, while complex, is a worthwhile investment that can yield significant benefits.
Businesses can navigate this journey on their own or seek guidance by partnering with an ISO consultant to help navigate the certification journey more efficiently and effectively. Providing a dedicated support team by partnering with your ISO consultant and registrar, while developing the strengths of internal employees through training, will drive your organization to achieve its certification goals and maintain exacting standards of continual improvement. In a competitive business environment, ISO certification can provide a decisive edge, positioning organizations for long-term success in the global marketplace.