The use of advanced 3D scanning tools is revolutionizing quality control, design, and manufacturing, particularly with the adoption of digital standards and 3D printing. However, this shift presents challenges in maintaining consistent standards globally and across different regulations.
Fatigue testing has made significant progress in recent years, especially in test and environmental conditions. Remote monitoring has advanced with the use of AI-enabled camera systems, making it easier to integrate legacy instruments.
Automation requires precise data and careful attention to uncertainty, especially in longer processes with less human involvement, according to Chris Gordon from Optronic Laboratories.
Liquid penetrant testing is known for being relatively easy to perform, but it does requires skilled technicians to perform and interpret results accurately and consistently.
Liquid penetrant testing (LPT) is a versatile, portable, simple, and sensitive method for detecting surface defects. It can be used on a wide range of materials and is excellent at finding surface discontinuities such as defects, porosity, lack of fusion, or surface-breaking cracks.
IoT integration connects sensors and objects with each other and with applications and databases. CMMs benefit from this integration with multiple sensors integrated with metrology software and measurement databases.
Manufacturers are integrating metrology, using data analytics, automating maintenance, and embedding measurement processes in production for greater efficiency and predictability.
FMEA evolved as a risk management tool across industries. AIAG's 5th edition is for the automotive industry, while FMEA 4th edition suffices for healthcare.
Regular use of FMEA leads to continuous improvements in processes and products. By proactively addressing potential issues, it enhances reliability, safety, and overall quality.
Employing FMEA (Failure Modes and Effects Analysis) ensures ongoing enhancements in processes and products. By preemptively tackling potential challenges, it fortifies reliability, safety, and overall quality.
As automation simplifies and enhances manufacturing processes, quality control staff see significant career advantages, making a shift towards more efficient, consistent, and data-driven production environments.
Manufacturing automation is on the rise, offering quality control workers a career advantage. Stefan Friedrich of New Scale Robotics notes that as manufacturers embrace automation, it becomes more user-friendly, aiding new workers in using robots and software effectively.