Leak testing of EV battery cells and modules is vital for safety and defect prevention in North America's growing mobility industry. Early detection of leaks, especially during module assembly, saves time and money while ensuring quality control.
Unlike internal combustion engine vehicles, EVs rely on complex battery systems, electric powertrains, and sophisticated software that must work seamlessly together.
As electric vehicles (EVs) reshape the automotive industry, manufacturers are pressured to enhance processes and achieve first-time quality. The demand for sustainable transportation requires a rethink of production strategies, with a focus on establishing a one-piece flow—ensuring each unit moves through the line without interruptions. This efficiency is vital for meeting consumer expectations and setting industry benchmarks.
Batteries are key to electrification, demanding high-quality control and efficient production. The use of Automated Defect Recognition (ADR) and other technologies is critical as the industry aims to scale up to meet the rising demand from electronics, electric vehicles, and energy storage sectors, while also minimizing environmental impacts.
Higher volumes of new batteries and faster turnaround of recycled materials from those batteries—along with testing of used and repurposed ones—demand the most efficient quality-inspection approaches possible.
EVs could represent 45 to 58 percent of all vehicles by 2030, with the lithium-ion battery market expected to grow over 30 percent annually. The question is whether battery quality can keep up with this surge.
Just as the development of the automobile and the shift towards electricity helped alleviate problems of the past, modern innovations like renewable energy, electric vehicles, and carbon capture technologies are essential in combating climate change.
The 1894 Horse Manure Crisis revealed the negative effects of rapid industrialization. Today, we can learn from past strategies to address the current climate crisis and promote a sustainable future.
The urgency of addressing environmental issues cannot be overstated. To achieve a sustainable future, we must adopt this approach that considers the interconnections between social, economic, and environmental factors.
In a world grappling with climate change, the push for sustainability has made electric vehicles (EVs) a popular choice. Some states are even phasing out gas engine vehicle sales by 2030/2035. However, considering the total impact of producing and operating EVs reveals a more complex picture.
In battery cell production, maintaining high quality and reducing material waste is crucial. Digital image processing and machine vision solutions enable reliable defect detection, ensuring the production of safe, high-quality battery cells for electric mobility.
In the 20th century, internal combustion engines drove progress, but now automotive manufacturers are rapidly transitioning to EV production, requiring new metrology approaches.
Lithium-ion (Li-ion) batteries power many of our daily devices. However, manufacturing them requires scarce base metals and has supply and sustainability challenges. Battery recycling is vital for the supply chain. This article discusses using analytical technologies to maximize Li-ion materials and optimize production.